Doctor of Philosophy, University of Akron, 2025, Chemical Engineering
Green chemistry and sustainability are key drivers for the next generation of organic coatings. Reducing hazardous material use and energy consumption is a primary focus. Polyurethanes (PU) hold a significant share of polymer production but causes environmental concerns due to the toxic isocyanates. Non-isocyanate polyurethanes (NIPU) offer a promising alternative with non-toxic raw materials and simplified synthesis. Additionally, bio-based feedstocks have enabled the development of sustainable NIPUs with high bio-based content, low volatile organic compound (VOC) emissions, energy saving, and rapid curing.
This dissertation explores various strategies to explore the sustainable NIPU-based coatings and enhance their performance. First, a 2K waterborne PU system was developed using thiol-ene click chemistry, demonstrating that with optimized photoinitiator content, sunlight curing can achieve performance comparable to UV curing. Then, a 1K waterborne NIPU epoxy hybrid system was synthesized from cyclic carbonates, bio-based amines, and epoxy resins, enabling tunable thermal stability, mechanical properties, and general coating performance. Additionally, a linseed oil-based waterborne NIPU was obtained. The cyclic carbonates were synthesized through a novel strategy resulted in pendant functional groups with higher reactivity than other vegetable-oil based cyclic carbonate. The NIPU coatings showed excellent solvent resistance, impact resistance, and adhesion, comparable to solvent-borne and commercial PU coatings.
In another work, black near-infrared (NIR) reflective pigments were incorporated into waterborne PU systems to explore the potential applications of the NIPU coatings. The pigments could influence film formation, gloss, and thermal insulation, while enhancing crosslinking density, tensile strength, and Young's modulus. Finally, a UV-curable hybrid NIPU was developed by incorporating glycidyl methacrylate (GMA) into amine-terminated NIPUs, significant (open full item for complete abstract)
Committee: Qixin Zhou (Advisor); Jie Zheng (Committee Member); Shengyong Wang (Committee Member); Junpeng Wang (Committee Member); Linxiao Chen (Committee Member)
Subjects: Chemical Engineering; Materials Science