Doctor of Philosophy, University of Akron, 2024, Polymer Engineering
Lithium-ion batteries (LIBs) are currently used in portable electronics because of their high specific capacity, voltage, cycle performance, and negligible self-discharge. However, their large-scale expansion is hindered by safety issues (thermal runaway) and insufficient energy density. To address LIB limitations, improvements are presented regarding solid polymer electrolytes (SPE), sulfur cathodes, and eutectic molten salts electrolytes (MSE).
SPEs offer low flammability and high stability but suffer from low ionic conductivity. Our group developed a cross-linked PEGDA superionic conductive SPE, which exhibited a good ionic conductivity (above 1 mS/cm at 30 °C) and great electrochemical stability, but large-scale implementation remained a challenge. For this, a new aerosol jet-printed composite cathode was developed for a lithium metal battery that revealed an excellent performance, a specific capacity above 160 mAh/g at 60 °C and above 135 mAh/g at 30 °C with a high mass loading of 10 mg/cm2 containing LFP.
Sulfur cathodes have a high specific capacity, theoretically, but significant drawbacks of low conductivity and volume expansion. Volume expansion was solved by melt-diffusing sulfur into porous Ketjen black. Conductivity improved by adding fluorinated graphite (CFx), which after chemical transformation remained carbon (of higher conductivity). Compared to the pure sulfur cathode, the hybrid cathode showed a higher specific capacity on the ratability test, and during long cycling, it had a stable capacity and a high specific capacity in the 200th cycle. The in-situ formation of a LiF protective layer was found to enhance cycling performance.
MSE advantages are high conductivity and wide range in operating temperatures. However, MSE-based lithium batteries' operative conditions are restricted within temperatures of 100-170 °C, limiting potential salts to use. The lithium nitrate based molten salt, Li0.46K0.54NO3, on a primary half-cell battery exhibited a (open full item for complete abstract)
Committee: Yu Zhu (Advisor); Weinan Xu (Committee Chair); Steven Chuang (Committee Member); Aliaksei Boika (Committee Member); Mark Soucek (Committee Member)
Subjects: Energy; Engineering; Materials Science; Plastics