Doctor of Philosophy, University of Akron, 2024, Mechanical Engineering
The rise of electric vehicles (EVs) has led to new engineering challenges for electric motors and new design opportunities for lubricants and tribological elements like bearings and gears. High power density EV motors require dual fluids: a high heat capacity, low viscosity coolant fluid and a highly effective lubricant capable of protecting ultra-high-speed bearings and gears. This dual fluid practice requires two different fluid systems (sumps, pumps, pipes, and filters) adding cost, weight and complexity. Compared to combustion engines, EVs fluids (oils and coolants) do not require similarly extreme high temperature capabilities. Thus, the opportunity exists to consider new fluids (coolants/lubricants) to enhance EV system performance.
Towards this end, low viscosity, high heat capacity fluids such as water-based lubricants (WBLs) have gained popularity, as they can cool electric components and lubricate moving parts fulfilling the single fluid approach. However, WBLs have limitations such as low viscosity, evaporation, freezing point, microbiological growth, oxidation, corrosion, and high electrical conductivity. To mitigate these limitations, different additives such as ionic liquids, bio-based oils, and nanoparticles have been incorporated into WBLs. This has resulted in significant improvements in coefficient of friction and wear reduction.
Limited literature is available on the rheological and tribological behavior of WBLs in steels, and the wear mechanisms for these lubricants are not fully understood. The proposed work aims to test different WBLs by characterizing their rheological properties and conducting tribological tests such as fretting and sliding experiments. Posttest analyses will be performed via SEM/EDX, XRD, and AFM to characterize the tribofilms and surface morphology. The results will be compared with traditional lubricants to gain a better understanding of the mechanisms and propose adjustments to current modeling tools. The study unders (open full item for complete abstract)
Committee: Christopher DellaCorte (Advisor); Yalin Dong (Committee Member); Nicholas G. Garafolo (Committee Member); Manigandan Kannan (Committee Member); Weinan Xu (Committee Member); Richard L. Einsporn (Committee Member)
Subjects: Mechanical Engineering