Doctor of Philosophy, University of Akron, 2006, Chemical Engineering
The importance of polymer thin films (< 100 nm) in microelectronics, coatings/paints, adhesives, nanofabrication, or biodevices has promoted extensive studies on the dewetting phenomenon of these thin films. Most of the studies have been focused on the effects of polymer properties on the dewetting and the associated kinetics while the effects of substrates on the dewetting behaviors, which could be crucial in some cases, have rarely been reported. For the few experimental studies that utilized modified substrates, none has systematically varied substrate surface energy (γS) to examine its effects on the dewetting. Therefore, in this study, the effects of γS on the dewetting process of supported polystyrene (PS, Mn of 63k and 9.3k) thin films were studied. The substrates were modified using various organosilanes under different preparation conditions to systematically vary γS, ranging from 13 to 63 mJ/m2. In particular, the preparation methods included (1) contact printing of octadecyltrichlorosilane on oxidized silicon wafers for different contact times, (2) vapor phase deposition of mixed CF3- and CH3-terminated organosilanes with different ratios, and (3) solution deposition of polar organosilanes with functional groups of -COOH, -CH2Cl, -NH2, or -SH. On these substrates, the kinetics of dewetting was first investigated as a function of γS. Empirical relationships between the rate of hole growth (dewetting velocity, VR) and γS, VR ≈ 530 exp(-0.13γS) and 310 exp(-0.10γS), were obtained from the dewetting of PS-63k thin films on the -CH3 and -CF3/-CH3 covered surfaces, respectively. For PS-9.3k on the OTS surfaces, VR ≈ 1.1 x 104 exp(-0.13γS) was obtained. In analogous to a desorption process, the exponential relationship between VR and γS was hypothesized to be originated from the energy required to overcome the free energy of adhesion in the dewetting process, which is proportional to γS1/2.
Second, an origin of the instability of the rim, formed around the dewe (open full item for complete abstract)
Committee: Bi-min Zhang Newby (Advisor)
Subjects: Engineering, Chemical