PhD, University of Cincinnati, 2020, Engineering and Applied Science: Mechanical Engineering
Prognostics and health management (PHM) has gradually become an essential technique to improve the availability and efficiency of a complex system. With the rapid advancement of sensor technology and communication technology, a huge amount of real-time data are generated from various industrial applications, which brings new challenges to PHM in the context of big data streams. On one hand, high-volume stream data places a heavy demand on data storage, communication, and PHM modeling. On the other hand, continuous change and drift are essential properties of stream data in an evolving environment, which requires the PHM model to be capable to capture the new information in stream data adaptively, efficiently and continuously. This research proposes a systematic methodology to develop an effective online learning PHM with adaptive sampling techniques to fuse information from continuous stream data. An adaptive sample selection strategy is developed so that the representative samples can be effectively selected in both off-line and online environment. In addition, various data-driven models, including probabilistic models, Bayesian algorithms, incremental methods, and ensemble algorithms, are employed and integrated into the proposed methodology for model establishment and updating with important samples selected from streaming sequence. Finally, the effectiveness of proposed systematic methodology is validated with four typical industrial applications including power forecasting of a combined cycle power plant, fault detection of hard disk drive, virtual metrology in semiconductor manufacturing processes, and prognosis of battery state of capacity. The result comparison between the proposed methodology and state-of-art benchmark methods indicates that the proposed methodology is capable to build an adaptive PHM with sustainable performance to deal with dynamic issues in processes, which provides a promising way to prolong the PHM model lifetime after implementation.
Committee: Jay Lee Ph.D. (Committee Chair); Hossein Davari Ardakani Ph.D. (Committee Member); Thomas Richard Huston Ph.D. (Committee Member); Manish Kumar Ph.D. (Committee Member); Zonghchang Liu Ph.D. (Committee Member); Jing Shi Ph.D. (Committee Member)
Subjects: Engineering