Doctor of Philosophy, Case Western Reserve University, 2020, Macromolecular Science and Engineering
Additive manufacturing has been thriving rapidly in recent years to fabricate highly complex and well controlled architectures, yet challenges lie in the limited types of 3D printable materials, as well as the un-satisfying performance in the printed products. The dissertation focus on the diverse applications of inorganic fillers to formulate new materials that can be 3D printed into functional materials with enhanced properties. The uses of inorganic fillers are highly flexible, that they can act as rheology modifiers in both liquid resin for DIW printing and in solid resin for post processing, as property enhancement additives for thermo-mechanical performance, bio-compatibility and electrical conductivity, and as porogens for micro-sized pores production. Various functional materials with excellent performance have been fabricated by 3D printing, including super-elastic hierarchical PDMS and TPU foams, FDM printable isotropic epoxy/benzoxazine, rubber toughened epoxy, and bio-compatible TPU/PLA/GO nanocomposite. The freedom of structure design of 3D printing gives rise to well-controlled mechanical performance, improved elasticity, increased absorbance, and introduction of property gradient by combining multiple materials in one object. The newly formulated materials with enhanced performance can be used as functional materials instead of prototypes, and the well-designed architectures generated by 3D printing help to satisfy various demands to realize highly customized applications.
Committee: Rigoberto Advincula (Advisor); Hatsuo Ishida (Committee Member); Michael Hore (Committee Member); Alp Sehirlioglu (Committee Member)
Subjects: Engineering; Materials Science; Nanotechnology; Polymers