Master of Science (M.S.), University of Dayton, 2022, Chemical Engineering
Microfluidic lab-on-chip and organ-on-chip devices have revolutionized the research, development, and analysis of chemical and biological systems. On-chip devices can be customized for many applications by integrating functional components such as ports, valves, and sensors to control and perform laboratory functions, including reactions and analysis. The most common technique used to fabricate these devices is soft lithography, which requires multiple manual processing and subsequent alignment and assembly steps. However, additive manufacturing is becoming the dominant technique as it allows for the rapid prototyping of different chip designs with fewer steps and materials. Fused filament fabrication (FFF) is one of the several additive manufacturing technologies used to fabricate microfluidic devices. This method enables the addition of functional components such as valves, ports, and sensors via a print-pause-print approach. In addition, FFF allows for small-batch iteration and customization of chip designs. Furthermore, the layer-by-layer 3D printing process registration is fully automated, allowing for advanced 3D designs to be manufactured with no human intervention. Essential functional components of on-chip include ports, valves, channels, and windows. Transparent windows enable monitoring and analysis via microscopy, fluorometric and colorimetric assays, and non-contact optical sensing/actuating techniques.
Fused filament fabrication has an inherent drawback in its application to fabricate transparent windows due to the inter-filament seams resulting from the fusion of adjacent filaments. While these seams hold the printed construct together and play a role in the device's mechanical properties, including its resistance to leakage under pressure, they also create imaging artifacts that absorb light. Previous approaches to bypass this limitation have been demonstrated using polystyrene, polymethylmethacrylate, and thermoplastic polyurethane filaments. How (open full item for complete abstract)
Committee: Russell Pirlo (Advisor); Kevin Myers (Committee Member); Li Cao (Committee Member)
Subjects: Chemical Engineering