Doctor of Philosophy, University of Akron, 2020, Chemical Engineering
Magnesium (Mg) has attracted significant attention for potential structural applications due to its high specific strength and lightweight. Being the lowest density structural metal, Mg seems promising for several fields such as automobiles, biomedical applications, and hydrogen storage for energy applications. A major obstacle is the limited attainment of properties via conventional techniques to produce Mg alloys. This work attempts to demarcate the advantage of using non-equilibrium techniques to achieve properties unreachable via conventional techniques.
A promising non-equilibrium technique, high-energy ball milling (HEBM), is chosen for obtaining the preferred material structure. Binary Mg-M alloys were synthesized by HEBM for 100 h, where M was Aluminum (Al), Chromium (Cr), Germanium (Ge), Manganese (Mn), Molybdenum (Mo), Tantalum (Ta), Tantalum (Ti), Vanadium (V) and Yttrium (Y). Nanocrystalline (grain size <100 nm) structure was obtained for all the milled powders. Milled materials and consolidated samples were studied as per need using X-ray diffraction, scanning electron microscopy, density measurement, Vickers microhardness, and potentiodynamic polarization. The consolidation of samples was done by cold compaction and spark plasma sintering (SPS), from which SPS showed better consolidation. After initial screening, Al was selected for detailed study due to simultaneous improvement in strength and corrosion behavior of Mg. Ge was the next best addition showing a significant decrease in the cathodic current kinetics and corrosion current density (icorr) lower than the Mg-Al system.
Further systematic work on binary Mg-Al alloy includes thermal stability studies by heat treatment at various temperatures up to the eutectic point of the alloy, a study on SPS of Mg-xAl alloys, and a study on Mg-10Al alloy with SPS up to 350 ºC. Thermal stability study showed the highest age hardening at 400 ºC, and Mg-10Al composition exhibited high hardness and lowest icorr (open full item for complete abstract)
Committee: Rajeev Kumar Gupta (Advisor); R S Lillard (Committee Member); Jiahua Zhu (Committee Member); Yalin Dong (Committee Member); Aliaksei Boika (Committee Member)
Subjects: Chemical Engineering; Materials Science; Metallurgy