Master of Science, The Ohio State University, 2014, Mechanical Engineering
In this thesis, a mathematical model of an automotive powertrain featuring a wet dual clutch transmission is developed. The overall model is comprised of models that describe the dynamic behavior of the engine, the transmission mechanical components, the hydraulic actuation components, and the vehicle and driveline. A lumped-parameter model, that incorporates fluid film dynamics and a simplified thermal model, is used to describe wet clutch friction. The model of the hydraulic actuation system includes detailed models of the clutch and synchronizer actuation subsystems. A simulation of the dynamic powertrain model is built using AMEsim and MATLAB/Simulink.
The powertrain simulator is used to demonstrate how changes in transmission parameters affect the quality of clutch-to-clutch shifts and the overall dynamic response of the powertrain. Based on this model, measurements of clutch pressure and the rotational speeds and estimated accelerations at the input and output sides of the clutch are used in the design of a friction parameter estimation scheme that can be implemented offline using past simulation data or online using current simulation signals. For both offline and online cases, simulation results demonstrate that friction parameters are estimated with reasonable accuracy.
An integrated powertrain controller is developed with a model-based feedforward controller and multiple feedback loops. The feedforward controller, which generates a pressure command to either clutch, is developed by inverting a simplified model of the powertrain, and using a static friction model to relate clutch pressure to friction torque. The inputs to the feedforward controller are speeds and estimated accelerations of the engine and clutches. The feedforward controller adapts to changes in friction characteristics by updating the friction parameters used in the static friction model using the values generated by the estimation scheme. The feedback controller contains loops tha (open full item for complete abstract)
Committee: Krishnaswamy Srinivasan (Advisor); Shawn Midlam-Mohler (Committee Member)
Subjects: Automotive Engineering; Mechanical Engineering