Doctor of Philosophy (PhD), Ohio University, 2024, Chemical Engineering (Engineering and Technology)
In the oil and gas industry, long-distance transportation of petroleum and related products
is usually carried out in large-diameter carbon steel pipelines. Oil and gas production
involves the flow of a multiphase mixture of hydrocarbons, water and gas. As a result,
various flow patterns can manifest themselves within liquid carrying pipelines, each
influencing the potential for corrosion. Understanding and mitigating corrosion in such
environments are key to ensuring the integrity and longevity of these critical assets.
This study focused on intermittent surface wetting, a phenomenon where
pipelines alternate between being oil-wet and water-wet due to changing production
conditions. When the pipe is oil-wet, little to no corrosion should happen. However, the
presence of corrosive species, e.g., CO2, H2S, and organic acids in the multiphase flow,
results in severe corrosion of inner pipe walls, if its surface is water-wet. To solve this
problem, the oil and gas industry employs corrosion inhibitors (CIs) – complex mixtures
containing surfactant-type active ingredients. These CIs form protective layers on the
metal surfaces to prevent electrochemical corrosion reactions at the water-metal interface.
However, the effectiveness of CIs is not solely dependent on their chemical
composition and concentration. This also depends on environmental factors such as pH,
temperature, salinity, and surface conditions in oil/water flow. Moreover, in real-world
oil/water flow scenarios, CIs inevitably partition between the hydrocarbon and aqueous
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phases. This partitioning, often neglected in laboratory studies, is critical in evaluating
inhibitor performance in practical settings since it can deplete the effective concentration
of the inhibitor in the aqueous phase.
Despite the importance of considering the oil phase and oil/water wetting, existing
scientific literature often neglects these aspects in laboratory studies of CIs, which are
very often conducte (open full item for complete abstract)
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Committee: Marc Singer (Advisor); David Young (Committee Member); Srdjan Nesic (Committee Member); Eric Masson (Committee Member); Rebecca Barlag (Committee Member)
Subjects: Chemical Engineering