Doctor of Philosophy, The Ohio State University, 2024, Chemical Engineering
Humankind is constantly engaged in the pursuit of innovative approaches to improve process efficiency, economics, and safety. Chemical looping, a novel methodology involving a reaction carried out in multiple stages facilitated by a solid intermediate called a carrier, offers additional degrees of freedom for process intensification and product optimization. This dissertation involves the development and scale-up of new alternatives for several conventional catalytic processes, leveraging the benefits offered by the chemical looping platform to enhance operational flexibility, product yields, and process safety.
The first part of this dissertation focuses on the development of alternative processes for the removal of two common industrial pollutants, NOx and H2S. NOx, a harmful pollutant generated during the processing of fossil fuels, is conventionally treated using the Selective Catalytic Reduction (SCR) process, which faces challenges such as high costs and limited operational flexibility. The chemical looping process achieves over 99% NOx removal efficiency, demonstrating significant improvements of 9% and 18% in exergy and effective thermal efficiency, respectively, over the state-of-the-art SCR process. H2S, another harmful pollutant generated during the processing of fossil fuels, is conventionally removed using the Claus Process, which encounters drawbacks such as thermodynamic limitations on conversion and the loss of valuable H2 in the form of H2O. This dissertation introduces a nano-scaled iron sulfide carrier, demonstrating ~70% enhancement in reactivity over traditional bulk carriers in chemical looping H2S splitting into H2 and sulfur. Furthermore, process analyses indicate an improvement of ~22 percentage points in energy and ~8 percentage points in exergy efficiency over the Claus process.
The second part of this dissertation involves the development of new processes for commodity chemical production. Formaldehyde, an essential organic chemical wit (open full item for complete abstract)
Committee: Prof. Liang-Shih Fan (Advisor); Prof. Jeffrey Chalmers (Committee Member); Prof. Lisa Hall (Committee Member); Prof. Dawn Anderson-Butcher (Committee Member)
Subjects: Chemical Engineering