Master of Science, The Ohio State University, 2012, Mechanical Engineering
Solid oxide fuel cells (SOFCs) are electrochemical energy conversion devices capable of producing electrical power with high efficiency and low emissions. SOFCs are characterized by ceramic electrolyte membranes which transport oxide ions in the range of temperatures between 600°C and 1000°C. In order to facilitate efficient, low-range temperature operation the electrolyte is typically made very thin, on the order of 40 µm. SOFCs also employ porous electrodes on either side of the electrolyte which are then placed in contact with current collectors and seals. In the fuel cell environment, with high temperatures, substantial thermal gradients, mechanical loading between layers, as well as the desire to be able to thermally cycle the cell, one of the layers or components must provide mechanical support. It is typical for either the anode or electrolyte to provide the necessary mechanical support.
This thesis focuses on an electrolyte that is used for electrolyte-supported SOFC configuration. To address the need for mechanically robust electrolytes, NexTech Materials has developed the FlexCellTM electrolyte. This electrolyte design incorporates 40 µm thick conducting regions in a honeycomb pattern, and surrounding 200 µm thick stability regions. Various experiments on and determinations about this material and design must be made to ensure sufficient mechanical stability during fuel cell operation. Thermal stresses from high temperatures, temporal and spatial temperature gradients, and differential thermal expansion of contacting materials, are critical issues within SOFCs. The critical property related to these issues, coefficient of thermal expansion (CTE), was measured in this work. An apparatus to measure the CTE of the FlexCellTM electrolyte material was designed and implemented. The average CTE of 3 mol% Y2O3-ZrO2 (yttria stabilized zirconia or 3YSZ) was found to increase from 9 µm•m-1•°C-1 between room temperature (RT) and 180°C to nearly 11.5 µm•m-1•°C-1 from R (open full item for complete abstract)
Committee: Dr. Mark E. Walter (Advisor); Dr. Brian D. Harper (Committee Member)
Subjects: Materials Science; Mechanical Engineering