Master of Science in Engineering, University of Akron, 0, Mechanical Engineering
The online monitoring of the lubricant oil is critical to the health status of machinery in
automotive, power generation, agricultural, and various other industries. Proper lubrication allows
machinery to operate efficiently, effectively, and is essential to preventing machine failure and
costly repairs. There are multiple critical properties of a lubricant oil, such as total acid number
(TAN), total base number (TBN), water content, soot concentration, diesel contaminant
concentration, etc, which can be used to characterize the health status and effectiveness of a
lubricant oil.
Various sensors exist to monitor these lubricant properties individually, but are either
limited by slow responses, need for expert analysis, inadequate accuracy, or suffer from cross
sensitivity issues. Even though these methods exist, there is still a need for a sensing system
capable of accurately monitoring multiple properties in real time.
Artificial neural networks (ANNs) have been used with sensing arrays to overcome cross
sensitivity issues and create a rapid method of data analysis from the sensor response. These ANNs
are extremely beneficial towards the lubricant oil monitoring process but have shown limitations
due to several issues. Firstly, typical ANNs will require a large amount of samples for the training
process. In the case of lubricant oil monitoring, this means the tedious and lengthy testing and
creation of many samples with various levels of property concentrations. Secondly, the
establishment of an ANN requires expertise and research to decide the type of ANN and to avoid
errors in the training process. Underfitting and overfitting are two common issues that can arise
from network training and can both result in large errors when testing the system. To address these
above issues, in my thesis two sensor arrays were developed to monitor multiple lubricant oil
properties.
First, a microsensor array was developed to monitor (open full item for complete abstract)
Committee: Jiang Zhe (Advisor); Amir Nourhani (Committee Member); Ge Zhang (Committee Member)
Subjects: Mechanical Engineering