Doctor of Philosophy, The Ohio State University, 2023, Materials Science and Engineering
This thesis explores effects of local phase transformation at stacking faults and microtwins in nickel-based superalloys, expanding upon prior knowledge of this subject. The alloys investigated are primarily used in the hot sections of jet turbine engines, specifically for the polycrystalline disk components; a goal of this research is to increase the service temperature of these parts and therefore the operating temperature of the engine. An increase in temperature has significant effect on promoting efficiency (lowering fuel consumption) of the turbine engine, which ultimately leads to cost savings and carbon emissions of these aircraft.
Initially two nominally similar polycrystalline alloys were investigated, with a subtle difference in Nb content, intended to elucidate its effect on local phase transformation strengthening during high temperature creep. Tensile creep tests were conducted at 750 °C and 600 MPa to target the creep regime dominated by superlattice intrinsic and extrinsic stacking faults, as well as microtwinning (i.e. planar defects). Alloy A, with higher Nb and lower Al, was found to be superior in creep strength to Alloy B, with lower Nb and higher Al, as well as previously investigated commercial alloys ME3 and LSHR. ME3 was the prototypical local phase transformation softening alloy, by which Co/Cr segregation to planar defects enabled deleterious microtwinning; it was previously assumed that preventing these features completely via η local phase transformation on superlattice extrinsic stacking faults would lead to enhanced creep properties. Atomic resolution scanning transmission electron microscopy and energy dispersive spectroscopy found that this increased creep strength was not due to η, as Alloy A exhibited microtwins with Nb segregation and ordering. It was hypothesized that increased Nb content was the cause of increased creep strength exhibited by Alloy A (RRHT5) relative to Alloy B (RRHT3), but differing strain levels between alloy (open full item for complete abstract)
Committee: Michael Mills (Advisor); Maryam Ghazisaeidi (Committee Member); Steve Neizgoda (Committee Member); Yunzhi Wang (Committee Member)
Subjects: Materials Science