Doctor of Philosophy (PhD), Ohio University, 2019, Industrial and Systems Engineering (Engineering and Technology)
As a strategic decision in the supply chain design, the manufacturing system design impacts the quality, flexibility and the profitability of the entire supply chain. The global supply chain network confronts challenges such as the uncertain market demand and the global trade tariffs. The main goal of this dissertation is to design global supply chain under the stochastic demand considering manufacturing operations and the impact of tariffs. The methodology consists of eight steps. First, the local manufacturer, located in USA, groups the similar products into families to save time, effort and cost. Second, as a clustering approach, the p-median model is studied and then modified to identify families considering the minimum average family similarity. Third, the manufacturer decides the best design for the manufacturing operations, in this step, the classical-cellular manufacturing system is designed under the stochastic market demand. Fourth, the expected revenues generated by the cells open for product families, considering the expected sales and selling prices, are determined. Besides, the expected manufacturing costs including the labor, machine, material and shortage costs are determined as well. Eventually, the expected profits are calculated and the optimal number of cells is identified based on the highest profits generated. Although, the optimal design of the manufacturing system generates higher profits, the demand may not be fully covered.Fifth, based on the optimal design obtained in the third step, the optimal expected profits of the product, based on the scenarios of restrictions on their demand coverage probabilities, are determined by a proposed mathematical model. In this step, if there is no restriction, the maximum profits are made when only one product is produced and sold. This is due to that it has the lowest processing time among all products. When restrictions are applied on the demand coverage, other products are produced and sold; however, l (open full item for complete abstract)
Committee: Gürsel Süer (Advisor); Khurrum Bhutta (Committee Member); Gary Weckman (Committee Member); Tao Yuan (Committee Member); Ashley Metcalf (Committee Member)
Subjects: Business Administration; Industrial Engineering; Management; Systems Science