Doctor of Philosophy, The Ohio State University, 2015, Mechanical Engineering
While spline joints are commonly used in power transmission devices and drivetrains of most automotive, aerospace and industrial systems, the level of design knowledge of them is far lower than other components such as gears, shafts and bearings. This study proposes a family of semi-analytical models to predict load distribution of clearance-fit (side-fit), major diameter-fit and minor diameter-fit spline joints with the intention of enhancing spline design practices. These models include all major components of spline compliance stemming from deformations associated with bending, shear and base rotation of the teeth as well as contact and torsional deformations. For clearance-fit splines, only drive side tooth surfaces are allowed to contact while top and root lands of the external spline are also chosen as potential contact zones in case of major diameter-fit and minor diameter-fit splines, respectively. Any helix mismatch or interference conditions are also handled by allowing contacts on back side tooth surfaces as well. All of these models are formulated for any general loading condition consisting of torsion, radial forces and tilting moments, such that loading conditions of gear-shaft splines can be modeled conveniently.
Since contacting spline tooth surfaces are conformal, the potential contact zone covers all of the tooth surfaces, whose direct load distribution solution might require significant computational time. A new multi-step discretization solution scheme is devised and implemented in the semi-analytical models to reduce the computational time significantly such that they can be used as convenient design tools. Meanwhile, accuracy of the predictions of the proposed modelsis demonstrated through comparisons to those from a detailed deformable-body contact model. As afforded by their computational efficiency, proposed models are used to perform extensive parameter studies to quantify influences of loading conditions, misalignments, tooth modi (open full item for complete abstract)
Committee: Ahmet Kahraman (Advisor); Robert Siston (Committee Member); Soheil Soghrati (Committee Member); Sandeep Vijayakar (Committee Member)
Subjects: Mechanical Engineering