Master of Science in Engineering, University of Akron, 2025, Mechanical Engineering
Spacecraft inspection plays a critical role in ensuring the safety and longevity of missions, particularly during extended space missions where maintenance and repairs are limited. A successful spacecraft inspection must be able to accurately assess the condition of a spacecraft, focusing on the surface or subsurface assessments. The pur-poses for a spacecraft inspection include recognizing specific damage patterns and diag-nosing faults, locating areas in need of upgrades, keeping compliance with safety codes, environmental data collection, and more. Traditional inspection techniques are often labor-intensive, time-consuming, and reliant on ground-based facilities.
This study explores the feasibility of using 3D scanning technology for inspect-ing spacecraft hulls while on-orbit. By testing both laser and light-based scanners under simulated space conditions, including shadowed and sunny sides, this study investi-gates the ability to capture accurate, high-resolution data for detecting structural damage. The results indicate that 3D scanning can be an effective method for on-orbit inspec-tions, with promising accuracy in fault detection across various spacecraft surfaces. These findings offer insights into the potential integration of scanning technology for autonomous spacecraft maintenance in space missions.
The methodology consists of capturing detailed 3D scan data from spacecraft surfaces using a 3D scanner and transferring this data to fault detection software. The software analyzes the scans by comparing them to baseline models to identify any sur-face deformations, cracks, or other potential damage. Key parameters such as scanning accuracy, fault detection efficiency, and the impact of environmental conditions were considered throughout the study.
The results indicate that lighting conditions significantly impact the accuracy of the structured light scanner, with performance deteriorating in direct light and low-light conditions. In contrast, the laser (open full item for complete abstract)
Committee: Siamak Farhad (Advisor); Xiaosheng Gao (Committee Member); Ajay Mahajan (Advisor)
Subjects: Mechanical Engineering