Master of Science, The Ohio State University, 2013, Mechanical Engineering
The purpose of this thesis is to develop a vehicle dynamics model of a 6 X 4 cab-over tractor and a 2-axle semitrailer combination and a model-based design of ABS and ESC controllers. In addition to this, a Hardware-in-the-Loop (HIL) simulation of an Anti-lock Braking System (ABS) for a heavy truck was performed using dSPACE. TruckSim, developed by Mechanical Simulation Corporation (MSC), was used to model the vehicle dynamics. The tractor was equipped with disc brakes and the trailer was equipped with drum brakes. Model validation was by performing various dynamic maneuvers like J-turn, double lane change, decreasing radius curve test, high dynamic steer input and constant radius test with increasing speed. The model was validated in all three loading conditions: Bobtail or solo tractor, low CG trailer and high CG trailer condition. The vehicle responses obtained from TruckSim were compared against the experimental field test data obtained from the Heavy Truck Manufacturer (HTM).
A hardware-in-the-loop (HIL) simulation of a heavy truck ABS system was setup in order to better understand the ABS control strategy and various activation thresholds involved. The test bench consists of six (6) brake chambers, ABS modulator valves, ABS electronic control unit from a commercial supplier, two air reservoirs, wheel speed sensors and pressure sensors for measuring the individual brake chamber pressures. dSPACE midsize was used to interface the vehicle model in TruckSim with the hardware components in the physical realm. The simulator converts the digital signals from TruckSim such as lateral acceleration, yaw rate and tractor speed into suitable analog signals which serve as inputs to the control module. For this simulation, the wheel speed signals coming from TruckSim were converted into an analog signal of sinusoidal form whose frequency is proportional to the wheel spin rate. TruckSim along with the hardware components thus forms a closed-loop system. The algorithm in (open full item for complete abstract)
Committee: Dennis Guenther PhD (Advisor); Gary Heydinger PhD (Committee Member)
Subjects: Automotive Engineering; Mechanical Engineering