Master of Science, The Ohio State University, 2022, Mechanical Engineering
An efficient simulation framework for co-optimization of design and control is fundamental in the development phase of hybrid electric vehicles to achieve the best system- level improvements of energy efficiency and emissions. Coordination schemes for co- optimization have been widely investigated in the literature, but only for a limited number and nature of design and control variables. In this study a decomposition-based coordination scheme capable to handle multi-time scale, time variant and time invariant (discrete and continuous) variables with ability to handle each sub-problem with different solver is not only demonstrated but also compared with simultaneous-based scheme in terms of optimality of the solution and computational performance. The two coordination schemes are used to co-optimize energy management strategy and components sizing for a series hybrid truck. In addition, multiple objectives are weighted in the cost function: fuel consumption, battery size, and tailpipe pollutant emissions. Results show that the simultaneous scheme is computationally less expensive for simple problems, but it becomes computationally inefficient with increasing problem complexity, with the additional drawback of not being able to handle integer-valued dynamic variables. On the other hand, the decomposition-based scheme can solve such problems, but with a more complex problem formulation. Results show that the decomposition-based scheme has not only 14% improvement in computational performance, but the optimality of the solution is also comparable with simultaneous-based scheme. Hence, as compared to the dynamic optimization, co-optimization yields up to 3.7% improvement in the average genset efficiency operation. Moreover, the fuel consumption for dynamic optimization was 2.5 kg which is reduced to 1.6 kg with co-optimization and was further reduced to 1.5 by adding engine on off control.
Committee: Qadeer Ahmed (Advisor); Shawn Midlam-Mohler (Committee Member); Manfredi Villani (Other)
Subjects: Aerospace Engineering; Automotive Engineering; Electrical Engineering; Mechanical Engineering; Robotics