Master of Science, University of Akron, 2016, Mechanical Engineering
The modern rubber industry is always in pursuit of improvements in the properties of the final product resulting from the mixing of the rubber compounds with different fillers and additives. Depending on the functional characteristics of the final product and thus the compounding ingredients, different types of mixers can be used for the rubber mixing process. Hence, the choice of an appropriate mixer is critical in achieving the proper distribution and dispersion of fillers in rubber, and a consistent product quality, as well as is the attainment of high productivity. Besides rotor design, operational parameters such as speed ratio and the orientation of the mixing rotors with respect to each other also play significant role in the mixing performance. With the availability of high-performance computing resources and high-fidelity computational fluid dynamics tools, understanding the flow field and mixing characteristics associated with rotor orientations, speed ratios and complex rotor geometries, has become more feasible over the last two decades. As part of this effort, all the simulations here are carried out in a 75% fill chamber with two counter-rotating rotors using a CFD code. In the phase angle and rotor design studies conducted here, the rotors rotate at 20 rpm even speed, whereas for speed ratio study, only the left rotor rotates at 20 rpm and the right rotor rotates at a speed, which is a multiple of 20 rpm by the speed ratio specified. The computational models used in this research are based on a finite volume method to simulate a partially filled mixer equipped with different tangential rotor types. The model solves for transient, isothermal and incompressible set of governing fluid equations for the mixing of non-Newtonian high-viscosity rubber. The research here considers phase angles of 45°, 90° and 180°, speed ratios of 1.0, 1.125 and 1.5, and rotor designs including 2-wing, 4-wing A and the 4-wing B rotors. Investigation of each parameter type (open full item for complete abstract)
Committee: Abhilash Chandy Ph.D. (Advisor); Povitsky Alex Ph.D. (Committee Member); Choi Jae-Won Ph.D. (Committee Member)
Subjects: Fluid Dynamics; Industrial Engineering; Mechanical Engineering; Polymers