Master of Science (MS), Ohio University, 2013, Chemical Engineering (Engineering and Technology)
Due to the isostructurality between calcite (CaCO3) and siderite (FeCO3), the Ca2+ ion incorporates in the hexagonal FeCO3 lattice and vice versa the Fe2+ ion incorporates in the hexagonal CaCO3 lattice. Thus, in aqueous CO2 environments, where both Ca2+ and Fe2+ are present, such as in gas reservoirs or deep saline aquifers, following CO2 injection, mixed metal carbonates with the formula FexCayCO3 (x+y=1) will be expected to form. This will likely have implications for corrosion, so that corrosion product layers will have the potential to be inhomogeneous, with behavior that deviates from that of pure FeCO3. In the present study, the effect of Ca2+ on the CO2 corrosion behavior of mild steel was investigated with different concentrations of Ca2+ (10, 100, 1,000 and 10,000 ppm). Electrochemical methods (open circuit potential (OCP) and linear polarization resistance (LPR) measurements) were used to measure the corrosion rate with time. Surface analysis techniques (scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD)), were used to characterize the morphology and composition of the corrosion products. The results showed that with low concentrations of Ca2+ (10 and 100 ppm), the corrosion rate decreased with time due to the formation of protective FeCO3 and/or FexCayCO3 (x + y =1). However, the presence of high concentrations of Ca2+ (1,000 and 10,000 ppm) resulted in the change of corrosion product from protective FeCO3 to non-protective CaCO3 and FexCayCO3 (x + y =1) and an increasing corrosion rate with time. While the general corrosion rate was high for both 1,000 and 10,000 ppm Ca2+, surface analysis data revealed that localized corrosion was observed in the presence of 10,000 ppm Ca2+. Since Ca2+ was added in the tested conditions as CaCl2, the possible effect of Cl- on the non-uniform attack was studied by testing with the equivalent concentration of Cl- using a NaCl solution. However, the result showed (open full item for complete abstract)
Committee: Srdjan Nesic Prof. (Advisor)
Subjects: Engineering